Different Bolt Grades and Their Applications

We’ve talked about bolt grades in some of our past articles — but, just like many topics in the fastener industry, they can be a bit tricky to fully understand. To give a little more insight, we’ve given a bit more detail on what bolts grades are, how they’re categorized, and what some of their uses are below. That way, you’ll hopefully gain a better idea of what bolt grade you need for your application.

What Are Bolt Grades?

Bolt grades are defined by their specific material, as well as the strength of that material. This helps to determine the maximum amount of stress that the bolt can handle. Typically, a bolt grade spec will call out the material (or give a couple of material options), then list the strength requirements for that material.

If you’re working with carbon or alloy steel bolts (which are the most common), these strength requirements are determined by the hardness requirements for that material. The harder the material, the higher the strength. Many specs may also have proof load or tensile strength requirements, but these are really just a confirmation of the strength that’s called out in the hardness requirements.

Overall, bolt grades are useful to be aware of when you’re deciding which kind of bolt you need for your particular application.

3 Systems of Bolt Grades

There are three main systems used to describe bolt grades: SAE, ISO, and ASTM. While each of these systems have their own standards and naming conventions, they generally follow the same rule for bolt grades — the higher the grade, the stronger the bolt.

SAE

SAE stands for the Society of Automotive Engineers. Its standards are one of the most common for inch parts. SAE J429 is the standard developed for bolt, screw, stud, sem, and U-bolt specifications. For bolts, you can find the SAE J429 grade displayed in raised dashes on the head, which indicate the grade and strength requirements.

More on SAE J429 grades, specifications, and head markings here.

ISO/Metric

ISO stands for the International Standards Organization. Its standards are also commonly referred to as metric standards. ISO 898-1 is the standard for bolts, screws, and studs made from carbon steel and alloy steel, and it includes 10 different property classes, which are the metric equivalents to grades. For bolts, you can find the ISO 898-1 property class displayed in raised or depressed numbers on its head.

More on ISO property classes, specifications, and head markings here.

ASTM

ASTM stands for the American Society for Testing and Materials. ASTM A307 is the standard developed for bolts and studs, and it creates two different grades: Grade A and Grade B. On a bolt, you’ll find the grade listed as 307A or 307B on its head.

More on ASTM A307 grades, specifications, and head markings here.

Different Bolts Grades and Their Applications

Now let’s jump into some specific bolt grades and their applications. But first, let us say that there are many different bolt grades out there. For the sake of brevity, we’ll just be discussing a few of the most common bolt grades within each of the systems listed above.

SAE J429

SAE J429 Grade 2 – For bolts made of low- to medium-strength carbon steel, this is the SAE J429 grade that requires the least amount of strength, between 60,000-74,000 psi. Therefore, these bolts are used for non-critical joints and applications. Contractors, designers, OEMs, and maintenance crews use them because they work for generic applications that aren’t exposed to extreme stress or temperatures, and they’re the most affordable.
SAE J429 Grade 5 – For bolts made of medium-strength carbon or alloy steel, this grade has strength requirements that fall in the middle range, from 105,000-120,000 psi. They’re commonly used in military and heavy machinery applications, as they’re able to withstand quite a bit of stress.
SAE J429 Grade 8 – For bolts made of medium-strength carbon or alloy steel, this grade offers the highest level of strength, up to 150,000 psi. Therefore, it’s used in applications with the most rugged, extreme conditions, such as military, heavy machinery, and aerospace engineering.

ISO 898-1

ISO 898-1 Property Class 8.8 – This property class offers medium strength, and is comparable to SAE J429 Grade 5. Therefore, their applications are similar, including military and heavy machinery — but they’re also very commonly used in the automotive industry.
ISO 898-1 Property Class 10.9 – This property class offers high strength, and is comparable to SAE J429 Grade 8. Therefore, 10.9 bolts also have the same common applications: military, heavy machinery, and aerospace.
ISO 898-1 Property Class 12.9 – This property class offers some of the highest strength available. In fact, these are the strongest bolts we make here at Wilson-Garner. They’re used in critical applications like securing engine parts and motor casings.

ASTM A307

ASTM A307 Grade A – As low- to medium-strength carbon steel bolts, Grade A bolts offer a minimum strength of 60,000 psi. They’re used for general, non-critical applications, and are comparable to SAE J429 Grade 2 bolts.
ASTM A307 Grade B – As medium-strength carbon steel bolts, Grade B bolts offer a little more strength, between 60,000-100,000 psi. They’re commonly used in flanged joints in piping systems.

Stainless Steel & Titanium Bolt Grades

We should also mention that each of the system and bolt grades listed above are for bolts made of carbon or alloy steel. However, there are also many bolt grades for other materials, like stainless steel or titanium.

For example, some stainless steel and titanium bolt grades include:

Stainless Steel

304 – Commercial grade, 74,000 psi
316 – Marine grade, 180,000 psi

Titanium

Grade 2 – Commercial grade, 50,000 psi
Grade 5 – High-strength, 138,000 psi

While we don’t work with these materials at Wilson-Garner, we’re happy to try and answer any questions you have about them or direct you to a solution that might work better for your application.

Not sure which bolt grade is right for your application? Talk to the team at Wilson-Garner! Our specialty fastener experts can help you determine the best solution, then manufacture parts that fit your specifications in limited-run quantities. If you have any questions, feel free to reach out via phone call or our online contact form.